TAGS: New Energy Solutions
Electrical & Electronics Automotive
Scientists at St. Petersburg University have developed a new technology to prevent lithium-ion batteries from catching fire. Scientists propose the use of a ‘chemical fuse’ to cover the main conductor cable of the battery.
It is a special protective covering made from conducting polymer. In case of abnormal situation, it breaks circuits and prevents the battery from catching fire.
Safety Strategy for Battery Pack
Among the main reasons why lithium-ion batteries catch fire or explode are overcharging, short circuit, and others. As a result, the battery is over-heated and the battery cell goes into thermal runaway. Increasing the temperature up to 70 or 90°C can lead to hazardous chemical reactions that may result in further increasing temperature and consequently fire or explosion.
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This is why it was particularly important to develop a safety strategy of the battery based on the chemical reactions to block the flow of electric current inside the battery pack. To this end, we propose to use a special polymer. Its electrical conductivity can adjust to the voltage fluctuations in the battery. If the battery works normally, the polymer does not prevent the electric current from flowing. If the battery is overcharged, there is a short circuit, or battery voltage drops below normal operating levels, the polymer goes into a so-called isolator, circuit breaker, mode," said Professor Levin.
The problem faced when using this technology, including in the companies in St Petersburg, was if the polymer starts working as an isolator, it means that the battery has been already undergoing overheating which has resulted in hazardous processes that cannot be stopped by merely breaking electric circuit. This makes this technology far from being effective. Yet such advances generated interests in searching new technologies, including the polymer that will be able to adjust voltage before the battery starts to overheat.
Resistance Changing Class of Polymers
The scientists had carried out fundamental research to study the physical and chemical properties of a wide range of polymers. They discovered a class of polymers that change resistance with voltage. This was what the scientists got focused on.
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The most difficult part in developing the chemical fuse was to find an active polymer. We knew a great variety of polymers of this class. Yet choosing the one that would be suitable to create a prototype was a hard nut to crack," said Oleg Levin. "
Moreover, we had to advance the technology by developing an industrial version to show that we had come up with an idea of effective battery safety strategy. Thus, we had to purchase a lot of new equipment for prototyping and adjusting techniques to work with lithium-ion batteries."
High Scalability of the Technology
What makes this safety technology different is high scalability. For example, how big the traditional adjusting guard circuit depends on how powerful the battery is. Therefore, the scheme of the motive power batteries of electric cars will be both big and costly. Scaling the ‘chemical fuse’ is simple as it is applied all over the surface of the inner current collector.
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Lithium-ion batteries use different type of cathodes, i.e. positively charged electrode by which electrons enter an electrical device. They have different working voltage. Thus, a safety polymer should react accordingly. We have managed to find a polymer that would be suitable for only one type of battery, that is a lithium iron phosphate battery. Changing the structure of the polymer might result in changing its conductivity to make it suitable for other types of cathodes that are on the market today. We have some thoughts as to how to make this safety strategy more universal by adding a safety component into the polymer to adjust to changes in temperature levels in the battery. This is expected to eliminate all fire risks associated with the batteries," said Oleg Levin.
Before publishing the article, St Petersburg University received a patent for this technology. The scientists are currently preparing a real-size model of protected batteries to demonstrate them to potential investors. The research was supported by a grant from the Russian Science Foundation (project No 19-19-00175).
Source: St. Petersburg University