Covestro & FoamPartner to Develop CO2-based PU Foam for Automotive Interior

TAGS:  Automotive    Green and Bioplastics   

Covestro has opened a further area of application for the use of CO₂ in plastics production. Foams for the automotive industry can also be produced partly using carbon dioxide instead of fossil raw materials such as crude oil. The innovative precursor cardyon® is used for this purpose, with which the FoamPartner produces foams for various areas in the vehicle interior.

Sustainable Foam for Various Automotive Applications

The sustainable foams that FoamPartner will market in the future as a new product series under the name OBoNature™ will be laminated with a textile in a next step and will thus be used in the interior of vehicles. They will be processed primarily in headliners, but also in door panels and armrests, as well as in car seat covers.

In addition to their resource-conserving production, the particularly low-emission foams are characterized by a longer service life and material resistance. Moreover, thanks to their optimized lamination behavior, they can be processed in reduced material thickness while at the same time enabling faster laminating processes. This saves both material and manufacturing costs.

"We are now taking another important step towards using carbon dioxide as an alternative raw material in the chemical industry on an even broader scale," says Sucheta Govil, CCO of Covestro. "In doing so, we are accelerating the transformation to a circular economy and supporting our positive momentum for growth in recent weeks."

"Novel materials like cardyon® are extremely important for the development and responsible production of sustainable foams," adds Michael Riedel, CEO of FoamPartner. "We are pleased to work with Covestro as one of the innovation leaders in the use of alternative raw materials."

Versatile Application Accelerates Circular Economy

Covestro has developed a novel technology with which up to 20 percent CO₂ can be incorporated into so-called polyols. These are key components for polyurethanes, a widely used and versatile type of plastic. In this way, fossil raw materials are replaced, making Covestro an important contribution to resource conservation. Since the carbon contained in CO₂ is recycled, the new process also supports the circular economy.

CO₂ polyols of the brand cardyon® are already being used in numerous other applications. In addition to foams in mattresses and upholstered furniture, they are already being used for special adhesives for sports flooring underlays. In a further research project, it has also been possible to produce elastic textile fibers based on cardyon®. They can be used, for example, in stockings and medical textiles, replacing conventional oil-based elastic fibers. Among other things, Covestro is working with various textile manufacturers to bring fiber production to industrial scale and the novel fibers to market maturity.

Source: Covestro