TAGS: K 2019 3D Printing Medical
The chemical group WACKER will be unveiling ACEO® Imagine Series K2, a newly developed version of its pioneering ACEO® 3D printing technology with silicone rubber at K 2019, International Trade Fair for Plastics and Rubber.
The name ACEO®stands for WACKER’s 3D printing service that offers 3D printing with real silicone rubber for a variety of purposes and applications. Developers, prototyping specialists, scientists and numerous customers from the aerospace, rail, automotive and medical sectors now take advantage of the ACEO® services.
Potentialities of New ACEO® Imagine Series K2
With its multiple printing nozzles, the new printer can process up to four different silicone materials simultaneously, allowing entirely novel designs to be realized. For example, 3D objects can now be printed in different colors or with different degrees of hardness. The new technology also benefits the printing of hollow objects, which require support material. For such cases, up to three different materials and colors are available.
Benefiting the Medical Sector
Such multimaterial printed objects are increasingly finding use in healthcare applications. For example, tumors or diseased blood vessels that have been scanned using imaging methods can now be distinguished in color and copied extremely realistically in different hardnesses. This allows surgeons to practice for the operation in advance and so anticipate any possible complications.
Auto Control Technology of New Generation Printers
Another highlight of the new generation of printers is its auto control technology. The printer measures the silicone layer applied after each printed layer and subsequently compares it with the target value specified in the CAD model.
If the program detects any discrepancies, they are automatically corrected with the next layers. Since this target-actual comparison does not use a virtual model, but the actual printed result, this form of in-line checking and correction is clearly superior to a check using the “digital twin” technology. In this way, the new generation of printers produces extremely precise and detailed 3D prints, which are even suitable for difficult industrial applications.
ACEO®’s auto-control technology thus sets new benchmarks in the additive processing of viscous materials such as silicone. The new features allow mesh structures and other complex designs to be manufactured. They also facilitate the production of small series.
Visitors to this year’s K show will be able to experience the fascinating potential of the new printing technology at the WACKER booth in Hall 6. K 2019 takes place in Düsseldorf, Germany, from October 16 to 23.
Source: Wacker Chemie AG