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Plastics & Elastomers
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Ultrafuse® PPSU

Ultrafuse® PPSU by BASF 3D Printing Solutions is a flame-retardant, high-performance polyphenylsulfone (PPSU). Possesses high strength and outstanding thermal stability. Build on BASF’s Ultrason® materials, it is specifically developed for FFF 3D printing. Suitable for applications where engineering plastics such as polyamides (PAs) and polycarbonates (PCs) reach their limitations. Recommended for aerospace cabin interior & trolleys, powertrain (contact to engine oils), plug-in connectors and all applications exposed to high temperatures. Exhibits highest temperature resistance, excellent layer adhesion, superior chemical resistance to fuel, engine oils and disinfectant. Offers good resistance to hydrolysis and superheated autoclavable steam. Ultrafuse® PPSU passes FAR 25.853 (a) flammability tests at 1.59 and 6.35 mm thickness.
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Ultrafuse® PPSU
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Product Type
  • PSU (Polysulfone) > PPSU
  • 3D Printing Polymers/ Photopolymers
Product Status
COMMERCIAL
Applications/ Recommended for
  • Electrical markets > Connectors
  • Aerospace/ Aircrafts
  • 3D Printing/Additive Manufacturing > Fuse deposition modeling
Key Features
  • Chemical resistance, Good
  • Flame retarded
  • Fuel Resistant
  • Hydrolysis Resistant
  • Oil Resistant
  • Strength, High
  • Thermal Stability, Good

Ultrafuse® PPSU Properties

Thermal Properties

Value & Unit
Test Condition
Test Method
Deflection Temperature at 0.46 MPa (66 psi)
218 °C
( )

Ultrafuse® PPSU Processing Guidelines

3D Printing Properties

Value & Unit
Test Condition
Test Method
Nozzle Temperature
390 - 410 °C
Build Chamber Temperature
170 - 210 °C
Bed Temperature
220 °C
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